Reliable protection for expensive industrial plants

Fully automatic, independent of external energy supply, highly efficient and precise. These are the extinguishing systems which have recently started to protect the important systems at Bharat Forge Aluminiumtechnik (BFAT) against fires. The combination of flame detection system and CAFS extinguishing system reduces the risk of sever fire damage several times over.


Huge heat build-up during production, plus the necessary use of extremely flammable oils and separating agents: in aluminium production, there are numerous risk factors which could contribute to the occurrence of a fire. At Bharat Forge, a company which has highly successfully been on the market with the patented technology of aluminium forging for 20 years, they know the risks: "We cannot afford costly production downtimes due to fire. We have plenty of orders and are operating at full capacity. Which is why we protect our business with extinguishing systems from Rosenbauer", says Managing Director Tobias Frenzel. A fire could cause serious damage in the system technology, electrics and hydraulic of the machines. The result of this could be lengthy production downtimes and costly repairs. That is why the stationary extinguishing system from Rosenbauer monitors around the clock and full automatically protects the endangered production areas.


Highest extinguishing performance and self-sufficient operation


With the POLY CAFS extinguishing system, two forges, the press basement as well as the hydraulic room and mixing chamber for consumables are protected. 3,000 l of premix (water-foam compound mixture) are available, the system is operated with compressed air. It works fully self-sufficiently and is ready for operation in seconds. Bharat Forge places high demands on the functionality: quick fire detection, automatic extinguishing and complete independence from external energy sources was very important to those responsible. In the event of a fire, the flame detection system detects within seconds whether and where a fire has broken out with the help of infrared and UV streams. The extinguishing process is then triggered within less than 15 seconds. The extinguishing agent is subsequently precisely targeted and distributed over the entire seat of the fire through CAFS full cone spray nozzles.


The big advantage of CAFS


Not just Bharat Forge, but also many other customers rely on the innovative POLY CAFS compressed air foam system from Rosenbauer. CAFS foam impresses thanks to its physical properties and excellent features:

  • Stable foam quality.
  • The foam sticks to hot surfaces - also vertically.
  • Rapid smothering of flames through oxygen deprivation.
  • Deep penetration into the flammable material by reducing the surface tension of the water.
  • Increased safety against back-burning and sustainable cooling.
  • Lower application rates for efficient fire fighting and limiting water damage.
  • Extensive extinguishing agent quantity through active foam expansion to CAFS.

Baptism of fire


At Bharat Forge, the stationary extinguishing system from Rosenbauer has already proven itself in an emergency. "Our Rosenbauer extinguishing system has been used several times and it has provided reliable protection. The project was a big investment, but one which has been well-worth it many times over, since machine and production downtimes from fire are now a thing of the past", said Jan Spanka, Forge Manager at Bharat Forge.


Bharat Forge Aluminiumtechnik (BFAT) is part of the India-based Kalyani Group, one of the largest full service suppliers of forged motors and chassis components as well as non-automotive components and systems worldwide. The company delivers wishbones and swivel bearings to customers such as Audi, VW, Porsche, Daimler, and Maserati.